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Product name |
Aluminum die-cast gearbox housing customization |
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Production technology |
CNC machining, wire cutting technology, electric discharge technology, diecasting technology,etc |
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Raw material |
Aluminium alloy |
|
Production cycle |
45 days to complete the production and delivery |
|
Product price |
Own factory production, the lowest price |
|
Product quality |
The product has a strict quality inspection link, according to customer needs to provide PPAP report |
Suzhou Jincheng Precision Casting Co., Ltd. was founded in 2006, specializing in aluminum alloy die-casting and precision machining for traditional automobiles, new energy automobiles, telecommunication, photovoltaic energy storage, inverters, rail transportation, medical and aviation, and general industrial parts. 2022, Xuzhou Jincheng Precision Manufacturing Co., Ltd. was wholly owned by Xuzhou Jincheng, and the total asset scale has already exceeded 1 billion yuan, with a land area of nearly 300 acres and a plant area of 180,000 square meters. The company is a high-tech enterprise integrating R&D and production. The company has 150 ~ 4000 tons of fully automatic cold chamber die casting island production line 60, advanced precision machining centers more than 600, and all kinds of ancillary facilities and large precision measuring instruments and equipment dozens of units, with an annual output of 50,000 tons of aluminum alloy die casting parts and components of the research and development, production and precision machining capabilities, to achieve the effect of large-scale production.
The customer provides the drawings,and we have professional modeling engineers to conduct 3D modeling according to the drawings. After the modeling is completed, mold flow analysis will be carried out to check whether there are any problems in themold, and mold production will becarried out after ensuring that the moldis correct
It plays a crucial role in mold making,especially in the processing of high-precision and complex shape mold parts. lts main role is high-precision machining: wire cutting machine canprovide extremely high processingaccuracy, suitable for manufacturing complex cavity, cutting edge and fine features of precision mold, such aspunching mold, precision holes,irregular edges and so on.
Precision equipment for non-contact metal material processing using the principle of electrical discharge. lts main role is in the mold manufacturing process, the mold steel or other difficult to process metal materials for fine molding processing, especially forthe complex shape, high hardness material cavity, hole, micro structureprocessing
It is mainly used for high-precision grinding of the surface of the workpiece to achieve the required flatness, finish and dimensional accuracy.
It provides efficient, high-precision and high-stability solutions for mold processing, and is an indispensable high-end processing equipment in the mold manufacturing industry
After strict production process, thefinal completion of the moldmanufacturing, and then the moldqualityinspection, so that the quality ofthe production of the mold isguaranteed
Specializing in traditional automobiles, new energy vehicles communications, photovoltaic energy storage,inverter, rail transit, medical aviation and general industrial parts aluminum alloy die casting,mold manufacturing and precision machining
The total asset size of the company has exceeded 1 billion yuan, covers an area of nearly 200,000 square meters, plant area of 180,000 square meters,is aresearch and development and production as one of the high-tech enterprises
Melting of aluminium alloys in a furnace.
4000T die casting for work
Mould preparation in die casting machinery
Robotic Arm Extraction Products
Worker master polishing products
Sandblasting machine to carry out the work and integrate the product
Laboratory testing of product quality. testing of product ingredients
Coordinate inspection of product dimensions
Immersion equipment to test the airtightness of products
Airtightness water test to detect the airtightness of products
AirtightnessAirtightness testing detects the airtightness of products
Ultrasonic cleaning of product surfaces to keep them clean
| 1. Technical advantage | 1. Die casting industry experts more than 20 people,mold professional engineers more than 80 people; 2. 3D design, mold flow analysis,mold manufacturing,die casting process analysis(customized service) |
| 2. Quality monitoring advantage | 1. More than 10 quality engineers,special quality control team; 2. The number of testing equipment 10; 3. Certification:ISO9001:2008 internationaI quality certification systen;ISO14001:2004 system certification;ISO/TS16949:2002 Automotive industry quality system certification; |
| 3. Advantages of mold manufacturing | 1. Mold design engineer,can PRO-E,VG and other software; 2. Advanced equipment, HAAS machining center,gantry CNC,etc.,more than 49 equipments, an annual output of 300 sets of die castingmold; 3. We can design molds for cusomers(provide customized services) |
| 4. Die casting manufacturing advantages | 1. 57 sets of production lines,with an annual capacity of 50000 tons of aluminum alloy die-casting parts; 2. Intelligent production level:automatic soup machine,automatic spray machine,automatic pick-up machine,automatic transmission belt,high pressure point cooling machine,cutting and shaping equipment; 3. Flexible product design,to provide production solutions,to provide conditions for small batch production |
| 5. Machine plus manufacturing advantage |
1. More than 600 sets of CNC machining machines and more than 60 sets ofhorizontal machining centers; 2. CNC machining programming engineers a total of 30 people,30 project engineering and technical personnel; |
| 6. Surface treatment technology advantages |
1. Independent spray plating supporting enterprises; 2. One hundred thousand dust-free spraying workshop,three spraying lines,twelve imported electrostatic spraying guns,four automatic plating production lines,two pre-treatment production lines; 3. Complete spraying and electroplating testing equipment; |
| 7. Supporting facility | 1. Clean workshop:1000 square meters GP12 clean workshop; 2. Product monitoring station; 3. Air tightness testing equipment; 4. Infiltration equipment; 5. Product automatic cleaning machine; |
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