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Product name |
Aluminum die casting products for automotive shells transmission cases--Customized Aluminum Alloy Transmission Cases |
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Production technology |
CNC machining, wire cutting technology, electric discharge technology, die casting technology,etc |
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Raw material |
Aluminium alloy |
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Production cycle |
45 days to complete the production and delivery |
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Product price |
Own factory production, the lowest price |
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Product quality |
The product has a strict quality inspection link, according to customer needs to provide PPAP report |
Customers provide drawings
Produced according to customer requirements
Quality control of products and arrangement of shipment
| Product Material | ADC12,ADC14,A380,A354,A356,ALSi10Mg,ALSi10Mg(Fe),ALSi12Fe,ALSi8,ALSi9CU3,HA7-M |
| Surface Treatment | AL melting, Die casting, Bur Removing, CNC Machining, Cleaning, Plating, PowderCoating, Assembly & 100% leakage test; |
| Size | 1,According to customers' drawings |
| Drawing Format | step, dwg, igs, pdf |
| Certificates | ISO 9001:2015 & IATF 16949; IEC 62321;ISO 45001;ISO 50001;ISO 14001; |
| Die casting production equipment | More than 60 die-casting production machine. All machines are equipped withautomatic idling, automatic spraying system, automatic extractorconveyancebelt system and holding furnace big tonnage m/c are equipped with ABBrobot arm KUKA Spraying robot in order to improve the operating efficiencyand stable quality.180T,280T,350T,420T,500T,560T,630T,800T,1250T,1600T,2000T,2500T,4000T |
| LPG/Natural Gas central meltingfurnaces | 8 units of LPG/ Natural Gas central melting furnaces. Equipped with tooltemp control unit andvacuum unit to improve products quality & stability. |
| CNC Machining Center & Support | 600 sets of CNC Machine centers (consists of US HAAS VF3, Japan FanucT14i-Ee,Taiwan Wintec-MV45, US Akira Seiki)and 5 sets of KoreaKIA, LG MAZAK HMC. |
| E-Plating & Powder Painting | We have supporting suppliers specialized in powder coating and plating,including Cu, Ag. Ni, Chromating, etc. Meanwhile, we have various of powdercoating and plating inspection equipments, such asimpact tester, filmthickness tester, color difference tester, gloss tester, salt spraytester.Theseinspection tools can effectively control the quality of the products and win ourcustomers' trust. |
| Software | ANYSAST,MAGMA,PRO-E,MASTER-CAM,AUTO-CAD,SOLIDWORKS |
| Main Inspection Equipments | CMM,OBLE Spectrometer,Universal Testing Machine,MetallographicMicroscope,ROHS Analyzing Machine,Optical Projector,X-ray NDTTesting Machine,Brinell Hardness Tester |
| Quality Policy & System | APQP,SPC,MSA,FMEA,PPAP |
| service section: | 1,24-hour manual online;2,one service team to dock a project;3,support small language communication; |
| Technology section | seven production processes, technical support, quality inspection, mold making,die-casting production, machine production,surface treatment process, supporting facilities; |
| Price section | The products are all produced in our own factories, the price is the best in themarket and the best cost performance; |
| Factory size | We have our own 3 production bases, Weitang auto parts casting factory, SuzhouJincheng Precision Casting Co.,Ltd., Xuzhou Jincheng Precision Manufacturing Co.,Ltd., the total asset scale has exceeded 1 billion yuan, covers an area of nearly 300acres, plant area of 180,000 square meters, with 150~ 4,000 tons of fullyautomated cold chamber die-casting island production line of 60, more than 600sets of advanced precision machining centers and all kinds of ancillary facilitiesand large-scale precision measuring instruments and equipment dozens of units.Facilities and large-scale precision measuring instruments and equipment dozensof sets, with an annual output of 50,000 tons of aluminum alloy die-casting partsand components of research and development, production and precision machiningcapabilities; |
Company Profile
The company specialises in aluminium alloy die-casting and precision machining for traditional automobiles, new energy automobiles, communications, photovoltaic energy storage, inverters, rail transportation, medical aviation and general industrial parts, the company's total asset scale has exceeded 1 billion yuan, covers an area of nearly 200,000 square metres, with 180,000 square metres of plant area, and is a high and new technology enterprise integrating R&D and production. The company has 1 50 ~ 4000 tons of fully automatic cold chamber die casting island production line 60, more than 600 advanced precision machining centres, and all kinds of supporting facilities and large-scale precision measuring instruments and equipment dozens of units, with an annual output of 50,000 tons of aluminium alloy die casting parts and components of the research and development, production and precision machining capabilities, to achieve the effect of large-scale production.
The customer provides the drawings,and we have professional modeling engineers to conduct 3D modeling according to the drawings. After the modeling is completed, mold flow analysis will be carried out to check whether there are any problems in themold, and mold production will becarried out after ensuring that the moldis correct
It plays a crucial role in mold making,especially in the processing of high-precision and complex shape mold parts. lts main role is high-precision machining: wire cutting machine canprovide extremely high processingaccuracy, suitable for manufacturing complex cavity, cutting edge and fine features of precision mold, such aspunching mold, precision holes,irregular edges and so on.
Precision equipment for non-contact metal material processing using the principle of electrical discharge. lts main role is in the mold manufacturing process, the mold steel or other difficult to process metal materials for fine molding processing, especially forthe complex shape, high hardness material cavity, hole, micro structureprocessing
It is mainly used for high-precision grinding of the surface of the workpiece to achieve the required flatness, finish and dimensional accuracy.
It provides efficient, high-precision and high-stability solutions for mold processing, and is an indispensable high-end processing equipment in the mold manufacturing industry
After strict production process, thefinal completion of the moldmanufacturing, and then the moldqualityinspection, so that the quality ofthe production of the mold isguaranteed
Melting of aluminium alloys in a furnace.
4000T die casting for work
Mould preparation in die casting machinery
Robotic Arm Extraction Products
Worker master polishing products
Sandblasting machine to carry out the work and integrate the product
Laboratory testing of product quality. testing of product ingredients
Coordinate inspection of product dimensions
Immersion equipment to test the airtightness of products
Airtightness water test to detect the airtightness of products
AirtightnessAirtightness testing detects the airtightness of products
Ultrasonic cleaning of product surfaces to keep them clean
| Machine name | CNC vertical machining centre equipment (double spindle) |
| Mechanical Performance Advantages |
1.Improve machining efficiency 2.Reduce the number of clamping 3.Complex parts machining 4.Reduced footprint 5. Reduce operating costs 6.Improve precision and quality 7.Quick tool change and versatility |
| Machine name | CNC machining centre equipment (horizontal) |
| Mechanical Performance Advantages |
1.Enhance machining stability and precision 2.Improve machining efficiency 3.Suitable for large, complex workpiece processing 4.high degree of automation and integration 5.Flexibility and versatility 6.Optimised chip removal and cooling 7.Suitable for precision and complex moulds |
Wire EDM is a powerful support tool in mould making.lt plays an irreplaceable role in improving the accuracy, complexity, development speed and cost-effectiveness of moulds, and is an indispensable technical tool in the mould manufacturing industry.
WEDMis non-contact processing, does not produce mechanical stress on the workpiece, which helps to maintain the original properties of the mould material, reduce deformation and prolong the service life of the mould.
In the process of mould manufacturing. mould steel or other difficult-to-machine metal materials are subjected to fine forming processing, especially for cavities, holes and microstructures of complex shapes and high hardness materials.
Sand blasting machines use glass sand to treat products, not only to improve the appearance and texture of the product,but also to enhanceits functionality and durability, is one of the effective means to enhance the added value of the product.
1.Plugging microporous: improve the sealing of castings.
2. lmprove strength and durability
3. Reduce the scrap rate to reduce production costs and improve the rate of finished products
Through a unique physical cleaning mechanism, it provides an efficient, environmentally friendly, meticulous and protective cleaning solution fol processed products, which is indispensable in industries with precision manufacturing and strict quality control.
The aluminium alloy is melted at a temperature of more than 700 degrees Celsius and the melted materialis then poured into the die casting mould.
We have 180T~4000T die casting machinery, any aluminium alloy die casting machine products can be produced,just provide drawings;
The company has more than 60 automated production lines, which can produce the products required by customers without stopping, and the products have strict quality control.
| 1. Technical advantage |
1. Die casting industry experts more than 20 people,mold professional engineersmore than 80 people; 2. 3D design, mold flow analysis,mold manufacturing,die casting processanalysis(customized service) |
| 2. Quality monitoringadvantage |
1. More than 10 quality engineers,special quality control team; 2. The number of testing equipment 10; 3. Certification:ISO9001:2008 international quality certificationsysten;ISO14001:2004 system certification;ISO/TS16949:2002Automotive industry quality system certification; |
| 3. Advantages of moldmanufacturing |
1. Mold design engineer,can PRO-E,VG and other software; 2. Advanced equipment, HAAS machining center,gantry CNC,etc.,more than 49equipments, an annual output of 300 sets of die castingmold; 3. We can design molds for customers(provide customized services) |
| 4. Die casting manufacturingadvantages |
1. 57 sets of production lines,with an annual capacity of 50000 tons of aluminumalloy die-castin parts; 2. Intelligent production level:automatic soup machine,automatic spraymachine,automatic pick-up machine,automatic transmissionbelt,high pressure point cooling machine,cutting and shaping equipment; 3. Flexible product design,to provide production solutions,to provide conditionsfor small batch production |
| 5. Machine plusmanufacturing advantage |
1. More than 600 sets of CNC machining machines and more than 60 sets ofhorizontal machining centers; 2. CNC machining programming engineers a total of 30 people,30 projectengineering and technical personnel; |
| 6. Surface treatmenttechnology advantages |
1. Independent spray plating supporting enterprises; 2. One hundred thousand dust-free spraying workshop,three spraying lines,twelveimported electrostatic spraying guns,four automaticplating production lines,two pre-treatment production lines; 3. Complete spraying and electroplating testing equipment; |
| 7. Supporting facility |
1. Clean workshop:1000 square meters GP12 clean workshop; 2. Product monitoring station; 3. Air tightness testing equipment; 4. Infiltration equipment; 5. Product automatic cleaning machine; |
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