The complete process of aluminum alloy die-casting product casting

On the way, we are going to learn everything about how aluminum die-casting products are made, step by step, in a fun and easy way.

What is Die-Casting?

Mechanical high-pressure cold chamber casting: heating metal raw materials in a furnace to melt them; The melted metal is transported to the pressure chamber of the cold chamber die-casting machine through a transmission system; In the pressure chamber, molten metal is sprayed into the mold cavity through a high-pressure spray head; The molten metal cools and solidifies in the mold, forming a casting; After the casting cools and solidifies, the hydraulic cylinder ejector pin pushes out the casting, completing a die-casting cycle.

Types of Aluminum Alloys

Aluminum alloys are specially formulated combinations of aluminum with other metals, such as zinc or copper. These mixtures strengthen the aluminum and increase its durability. Aluminum alloys used in die casting vary widely, each with unique properties. Some alloys are better suited for products that need to be extremely strong, such as tools or machine components. And other alloys are excellent for things that need to be lightweight, like with car parts or airplane parts. Jincheng selects the finest aluminum alloys for every task to guarantee that all our products are environmental-friendly and offer satisfying addressal of customer needs.

High Quality Aluminum Product Manufacturing Process

Designing the Product: Our professional designers start with a well-detailed drawing of the product. Such a plan enables us to determine its shape, size and its special features that make it stand out from the crowd.

Mold: A mold is a must-have tool that creates the product mold. After finalizing the design, we make the mold out of high tensile steel. This mold, which is made from steel, will contain the liquid aluminum and set its final form.

Melting the Aluminum: Now, we put the selected aluminum alloy into a furnace and heat it until it melts into a uniform liquid. To melt the aluminum completely, it takes very high temperatures to melt it.

Injecting the Aluminum: Once the aluminum is ready, we proceed to inject the molten aluminum inside the mold at high pressure. Using high pressure, the liquid aluminum enters every small section of the mold, ensuring its ideal outline.

Cooling and Solidifying: After pouring foam with liquid aluminum, we allow it to cool. This is how the aluminum cools down and it helps the aluminum hard and takes the shape of the product we want.

Production Extraction: Once the aluminum has cooled and solidified, we remove the product from the mold. We cut any excess material to give it a nice clean finish.

Last Steps: Eventually we refine the product so that it can look glamorous at our customers. This polishing step leaves the product with the shiny finish that makes it even more desirable.

Aluminum Die-Casting Quality Control: What You Need to Know?

Jincheng places a premium on quality. We are doing our best to ensure that every piece of aluminum product that is shipped out from our factory, is flawless. We do this with very rigorous rules and checks. Before an item is packaged and sent out, it is thoroughly inspected for flaws or defects by our quality inspection team. We also use state-of-the-art technology, such as x-ray machines, to detect internal defects in the products. In this manner we can ensure that the only products our customers receive are the best that we can produce.

DEEP: Train new ideas and changes in the aluminum industry

Dynamic and innovative: The aluminum die-casting industry never stops evolving. One exciting change on this front is the incorporation of robots in the die-casting process. They can also work much quicker than humans, which helps speed up the process and makes it more accurate overall. Another development is new aluminum die casting that perform much better. These new alloys are stronger and lighter than ever before, a boon for making better products. Utilizing these advances, firms like Jincheng are able to generate industry-leading items that which satisfy our customer requirements and maintain our competitiveness within the commercial market.

In conclusion, manufacturing of aluminum die casting parts is an exciting and elaborate process. Melting aluminum to polishing the finished product, every step takes care, precision, and skill to ensure the best quality. Thanks to continuous improvements in technology and materials, aluminum die-casting is likely to be very successful in the future. Jincheng and companies like them are paving the way for the exciting innovation in this space – we can’t wait to see what incredible products we bring to life next.