Qingdao Victory Plastics Co.,Ltd.
Certified
ISO 9001, UL, SGS
24 + Years
EXPERIENCE
Location
Qingdao, China
Injection Molding Explained
Injection Molding You may already be familiar with the fact that plastic toys, cups or Qingdao Victory custom plastic injection molding machine parts are made from an injection molding technique. Hence why it is so useful,; the tool dyes allows us to make many of perfect copies of a product. In this article, we will discuss the basic principles of die design for injection molding to get you acclimated.
Since this is the final thing that you are making, let be it clear how it should look like and what all things It should do. In other words, you should have a pretty clear picture of what the product will look like, how big it is and exactly where/what its functions are. This is important because they act as the base for designing die. Moreover, without a strong understanding of how your product should look then it is going to be hard to build and die that gets you what you desire.
Material: First and foremost is the material of die that you select. The die also does not work towards the other type of material well. Suppose you opt for a material which is tough, lasts long — the Qingdao Victory custom injection mold die will churn out many good-as-new copies till it wears off. This is critical as a good quality die can produce few thousand or even million parts over time. On selecting the right material — a walk in producing your production safely
It uses special software for die design. Designers can then use this software to do an in-depth analysis and tweak the design of die until it meets all required specs. Design-minded folks can tweak and fine-tune creative until they get it perfect. It is significant, as this computational process will discover any possible error before the production of die
It can be a very satisfying process, but it also requires considerable time and effort when you do it well. As long as we have good die design and a shape to guide the plastic into the mold, our product can be made. For everything to run smoothly, we need the die to operate correctly before making a single product
If the dies are expensive, then it makes sense to make a lot of things at once. This saves business a lot of money in tooling cost and that is crucial. If we take one die and produce multiple products at a time, then it is called “multi-cavity”. Which in turn means we can batch make more things at once, which is great for efficiency and managing cost.
This is a critical step where complete accuracy matters. We have high quality Qingdao Victory custom injection molding standards for the items produced by this die. When they do not, it can create problems in the near future. To make sure everything is just right, we have a computer simulation to verify that before running your die for production. It also has some special sensor to monitor the temperature and pressure of plastic during molding. With all you have to read, know and do with technology our dies may be relentless in the making but well worth the money saved down the road. This means that we have confidence in the die behaving like it should when making products, as we expect them to.
SHQD has a highly skilled testing laboratory with 40 QC/QA inspectors, quality inspections from raw materials to semi-finished products and finally finished products. SHQD is certified through the injection molding die design and ISO14001 systems in addition to UL standards. Our flawless quality control system and environmental management system is designed to manage the percentage of defect and pass rate. to provide clients with high-quality metal and plastic components.
SHQD has over injection molding die design experience in manufacturing and distributing injection molding, has grown into one of China's largest injection molding companies. We offer OEM/ODM services for sheet metal fabrication as well as injection molding. SHQD owns more than 1000 production machines and automated production lines. We provide a one-stop solution from the design of tools to production, mold manufacturing as well as logistics and assembly.
SHQD is a RD company with a professional team of 23 engineers and project managers. Additionally, it holds more than injection molding die design on metal fabrication and injection molding. We depend on the research and development we conduct to take part in front-end design and to develop innovative technologies, new products prototypes, tests, and promotion. We're dedicated to providing high-level tailored solutions to our clients and their projects.
We have a well-established supply chain and a injection molding die design purchasing team that can help you cut down on the cost of purchasing raw material and provide priced injection molding and sheet metal fabrication Our sales team can assist you to provide high-quality service taking into consideration various factors such as price as well as quality and transportation
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